DIE Maintenance

 

*   All maintenance is done with the press off & locked out.

 

   Grease standard die pins & Bushings after every 4 hours of operation.  Use Lithium Complex Die Makers Grease.

 

*   Ball bearing Die sets are lubricated using refined mineral oil with EP additives.

 

*   Check all “Die to Press” mountings after every 4 hours of operation.

 

*   Check all press adjustments & locks after 4 hours of operation.

      All dies run better in accurate presses.

 

*   Inspect press operation & accuracy monthly.

 

   Slug flow should be checked constantly.

      This is probably the #1 reason for Die failure.

 

   All “In the Die” mountings should be inspected & tightened at the beginning of each shift.

 

   Anything loose should be tightened & aligned by a Die maker before resuming production.

 

*   Any cracked steel should be replaced immediately.

 

*   Any cracked spring should be replaced immediately.

 

   During operation the press operator should constantly be looking & listening for anything out of the ordinary.